[vc_row css=”.vc_custom_1522838988019{padding-top: 40px !important;padding-bottom: 40px !important;background-color: #f0f0f0 !important;}”][vc_column offset=”vc_col-lg-offset-1 vc_col-lg-10″][vc_custom_heading text=”Ribbon Mic Transformer – Which One to Choose?” font_container=”tag:h1|font_size:34|text_align:center|color:%23951515″ google_fonts=”font_family:Exo%3A100%2C100italic%2C200%2C200italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C600%2C600italic%2C700%2C700italic%2C800%2C800italic%2C900%2C900italic|font_style:400%20regular%3A400%3Anormal”][vc_column_text]

All You Need to Know About Ribbon Mic Transformers

When it comes to ribbon mic transformers, the correct choice is essential. A poor transformer can ruin the sound of otherwise great microphone. Moreover, even a good transformer must be carefully chosen to match the motor for the best performance.
Three main parameters of a ribbon mic transformer explained further.[/vc_column_text][/vc_column][/vc_row][vc_row css=”.vc_custom_1522839350769{padding-top: 40px !important;padding-bottom: 40px !important;}”][vc_column width=”1/3″ offset=”vc_col-lg-offset-1″][vc_single_image image=”1879″ img_size=”full”][/vc_column][vc_column width=”1/2″][vc_column_text]

Why Ribbon Mics Need Transformers?

First of all, why does a ribbon mic need a transformer? The main disadvantage of a ribbon motor is its ultra-low output level. On the other hand, the main advantage of a transformer is the ability to provide the signal gain without adding the extra noise (as semiconductors would). Therefor, ribbon mics use the transformers in order to raise the signal to a workable level while keeping the reasonable noise floor.

In order to explain the interaction between the ribbon mic transformer and a motor, I have to begin with exlaining the three most important parameters of a ribbon mic transformer:

  • DC resistance of the primary winding (where the motor is connected)
  • Inductance of the primary winding
  • Transformation ratio

[/vc_column_text][/vc_column][/vc_row][vc_row css=”.vc_custom_1522841087478{padding-top: 40px !important;padding-bottom: 10px !important;background-color: #f0f0f0 !important;}”][vc_column offset=”vc_col-lg-offset-1 vc_col-lg-10″][vc_custom_heading text=”Three Main Parameters of a Ribbon Mic Transformer” font_container=”tag:h2|font_size:34|text_align:center|color:%23951515″ google_fonts=”font_family:Exo%3A100%2C100italic%2C200%2C200italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C600%2C600italic%2C700%2C700italic%2C800%2C800italic%2C900%2C900italic|font_style:400%20regular%3A400%3Anormal”][/vc_column][/vc_row][vc_row css=”.vc_custom_1522841073685{padding-top: 40px !important;padding-bottom: 40px !important;}”][vc_column width=”1/2″ offset=”vc_col-lg-offset-1″][vc_column_text]

1. DC Resistance of Windings

The winding of a transformer is a long coiled wire. As any conductor, it has a certain resistance. The general rule of thumb for winding resistance is “less is better”. It might not be very important for many applications, however with ribbon mic transformers the winding resistance is one of the most critical parameters.

The reason is simple. DC resistance causes the signal loss in audio transformers. Whereas, ribbon mic motors produce such tiny signal voltages (in orders of microvolts), that any amount of loss becomes critical. That’s why the DC resistance of the primary (input) winding must be kept to the absolute minimum when designing a ribbon mic transformer.

The good practice is to use the thickest wire possible for primary winding. Some manufactures use double wire (shown to the right), as it halves the resistance without increasing the size of a trafo.[/vc_column_text][/vc_column][vc_column width=”1/3″][vc_single_image image=”1871″ img_size=”full”][/vc_column][/vc_row][vc_row css=”.vc_custom_1522841666805{padding-bottom: 40px !important;}”][vc_column offset=”vc_col-lg-offset-1 vc_col-lg-4″][vc_empty_space height=”16px”][vc_single_image image=”1881″ img_size=”full” style=”vc_box_rounded”][/vc_column][vc_column offset=”vc_col-lg-6″][vc_column_text]

2. Inductance of a Ribbon Mic Transformer

The inductance is more difficult to explain. In simple terms, the lowest frequency a ribbon mic transformer can transfer depends on the ratio between the output impedance of a motor and the inductance of primary winding. Assuming that the same motor is used, the transformer with higher primary winding inductance will have the deeper low end. Or vise versa, if the motor has a higher output impedance, you need a higher transformer inductance to maintain the same bass roll-off.

The ribbon mic motor impedance mostly depends on the resistance of the ribbon. While, the resistance depends on the ratio between the crossection area and the length of a ribbon. It means that thin and narrow ribbons need transformers with higher inductance.[/vc_column_text][/vc_column][/vc_row][vc_row css=”.vc_custom_1522841947091{padding-bottom: 40px !important;}”][vc_column offset=”vc_col-lg-offset-1 vc_col-lg-6″][vc_column_text]

3. Transformation Ratio

This one is quite simple. The transformation ratio is the ratio between the number of turns in primary and secondary windings. The signal voltage multiplies proportionally to the transformation ratio. So, if the transformer has a ratio of 1:35, the signal will be amplified by 35 times. Correspondingly, such ribbon mic transformer will provide around 30 dB of voltage gain. The most widespread ratios among the ribbon mic transformers range from 1:28 to 1:40.

Now, the logical question pops up – if the transformers provide extra gain without adding the noise, why not increase the ratio further? The answer is simple. Transformers increase the output impedance together with the gain. Moreover, while the gain increases proportionally to the ratio, the output impedance increases by the square of the ratio.

It means, that there must be a balance between the signal gain and the reasonable output impedance. For microphones it is 250 – 300 ohms by modern standards. Such impedance corresponds to 1:40 ratio with a typical big ribbon. For thinner and narrower ribbons with higher output impedance the ratio is lower, 1:28 is a typical value. Such ribbon mic transformers also normally have higher primary winding inductance to maintain the even bass response.[/vc_column_text][/vc_column][vc_column offset=”vc_col-lg-4″][vc_empty_space height=”64px”][vc_single_image image=”1968″ img_size=”full” style=”vc_box_rounded”][/vc_column][/vc_row][vc_row css=”.vc_custom_1522842293222{padding-top: 40px !important;padding-bottom: 10px !important;background-color: #f0f0f0 !important;}”][vc_column offset=”vc_col-lg-offset-1 vc_col-lg-10″][vc_custom_heading text=”Bobbin vs Toroidal Design for Ribbon Mic Transformer” font_container=”tag:h2|font_size:34|text_align:center|color:%23951515″ google_fonts=”font_family:Exo%3A100%2C100italic%2C200%2C200italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C600%2C600italic%2C700%2C700italic%2C800%2C800italic%2C900%2C900italic|font_style:400%20regular%3A400%3Anormal”][/vc_column][/vc_row][vc_row css=”.vc_custom_1522842157581{padding-top: 40px !important;padding-bottom: 40px !important;}”][vc_column offset=”vc_col-lg-offset-1 vc_col-lg-4″][vc_empty_space][vc_single_image image=”1964″ img_size=”full” style=”vc_box_rounded”][/vc_column][vc_column offset=”vc_col-lg-6″][vc_column_text]

Bobbin vs Toroidal Transformers

Most of the transformers come in two construction types – bobbin and toroidal. Both have advantages and disadvantages. There are two big advantages in toroidal design. First, the circumference of a single wire turn is much shorter than with bobbin transformers. It means less wire and thus much lower winding resistance. Second, the toroidal transformers have a great natural EMI immunity and don’t need screening.

On the other hand, the biggest advantage of bobbin transformers is very low winding capacitance. However, a ribbon motor is a current driver. It produces high current relatively to its ultra-low voltage. Current sources natively perform very good with capacitive loads, so low capacitance does not offer any major improvements in ribbon microphone application.

Also, toroidal transformers require more complicated machinery, as they are quite tricky to make, especially the small ones. It results in another disadvantage – toroidal transformers usually cost more than their bobbin brothers. However, not a lot more nowadays.[/vc_column_text][/vc_column][/vc_row][vc_row css=”.vc_custom_1523278161028{padding-top: 40px !important;padding-bottom: 10px !important;background-color: #f0f0f0 !important;}”][vc_column offset=”vc_col-lg-offset-1 vc_col-lg-10″][vc_custom_heading text=”Transformer Making Videos – Bobbin and Toroidal Designs” font_container=”tag:h2|font_size:34|text_align:center|color:%23951515″ google_fonts=”font_family:Exo%3A100%2C100italic%2C200%2C200italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C600%2C600italic%2C700%2C700italic%2C800%2C800italic%2C900%2C900italic|font_style:400%20regular%3A400%3Anormal”][/vc_column][/vc_row][vc_row css=”.vc_custom_1524061328181{padding-top: 40px !important;padding-bottom: 40px !important;}”][vc_column width=”5/6″ offset=”vc_col-lg-offset-1 vc_col-lg-5″][vc_column_text]That’s how toroidal transformers are made. Even with a machine it is quite an elaborate process.[/vc_column_text][vc_empty_space height=”16px”][vc_video link=”https://www.youtube.com/watch?v=0yVrZ_wzF6o”][/vc_column][vc_column width=”5/6″ offset=”vc_col-lg-5″][vc_column_text]A great video on the traditional bobbin transformer winding process. Easier, but requires more hardware.[/vc_column_text][vc_empty_space height=”16px”][vc_video link=”https://www.youtube.com/watch?v=PCL5pY1vgAg”][/vc_column][/vc_row][vc_row css=”.vc_custom_1524061368271{padding-top: 40px !important;padding-bottom: 10px !important;background-color: #f0f0f0 !important;}”][vc_column offset=”vc_col-lg-offset-1 vc_col-lg-10″][vc_custom_heading text=”Ribbon Mic Transformers – Conclusions” font_container=”tag:h2|font_size:34|text_align:center|color:%23951515″ google_fonts=”font_family:Exo%3A100%2C100italic%2C200%2C200italic%2C300%2C300italic%2Cregular%2Citalic%2C500%2C500italic%2C600%2C600italic%2C700%2C700italic%2C800%2C800italic%2C900%2C900italic|font_style:400%20regular%3A400%3Anormal”][/vc_column][/vc_row][vc_row css=”.vc_custom_1524061928594{padding-top: 40px !important;padding-bottom: 40px !important;}”][vc_column][/vc_column][/vc_row]